Software-first industrial optimization
KPT mathematically models the variables, constraints, and decision logic that shape your operational performance — then improves them continuously through AI and software-first execution. Real results from production lines, mining operations, and logistics networks.
Same challenge, new approach
Cognitive limits slow continuous improvement. CAPEX friction delays change. KPT addresses both through software-first execution designed for fast, measurable results.
Most industrial processes were designed to perform well under the conditions, data, and assumptions of their time. Once implemented, they rarely get re-engineered at the same level of depth. The variables, rules, workflows, and KPIs become "the way we work," and performance becomes a self-fulfilling ceiling.
No human team can continuously analyze high-frequency operational data to detect subtle correlations, hidden constraints, and micro-patterns that unlock measurable gains. Meanwhile, many improvements look like they require major CAPEX or disruptive change — so they get postponed, deprioritized, or reduced to small incremental tweaks.
We use AI and mathematical optimization to continuously challenge the original assumptions behind core processes — uncovering new actionable variables, translating them into practical decisions, and prioritizing quick wins that ship before any heavy investment is required.
Simply put:
Traditional processes tend to stay frozen, cognitive limits slow continuous improvement, and CAPEX friction delays change. KPT addresses this through mathematical optimization, AI and software-first execution designed for fast, measurable results with a fast-ROI approach.
Most industrial-AI vendors sell you a black box, a dashboard, or a slide deck. KPT sells you a working platform with three concrete layers — each engineered, each measurable, each part of the same codebase that runs live in production today.
Software
5 Solutions, live + roadmap
Math
Multivariate optimization engine
Components
7 modules around one engine
Four named products — Atlas, Lens, Stream, Compass — each bounded to a specific operational surface, plus KPT Advisory for everything upstream of the math. Atlas and Advisory are available today; Lens, Stream, and Compass ship across the next 24 months.
Core-Process Optimization and Intelligent Production Control
Improve operations daily.
Quality Control and Predictive Maintenance Management
See defects before they ship.
Optimized Inventory & Logistics Management
Keep inventory and freight moving.
Intelligent Demand and Input Planning
Know what is coming next.
Decide what to optimize next, and execute it.
KPT's engine works by solving a real multivariate optimization problem over your operational variables. It finds either the maximum point of a productivity function or the minimum point of a cost function — over the joint surface defined by your SKU mix, line capacity, changeover settings, energy windows, and dozens more variables.
↓ Minimization examples: operating cost per ton, kWh per unit, broke at grade transitions, unplanned downtime hours.
↑ Maximization examples: production efficiency, on-time delivery, OEE, throughput per shift.
↔ Mixed objectives are supported — e.g. maximize OEE subject to changeover loss < X and energy cost < Y.
Every recommendation comes with the variables, weights, and constraints that drove it. Glass-box AI by design — no "trust us" Fuzzy rules.
KPT isn't a single tool — it's a software stack purpose-built for industrial optimization. The center is the multivariable optimization engine. The six surrounding components make the engine usable, integrable, and trustworthy in a real plant.
Multivariable Optimization with AI
The mathematical core. CP-SAT + custom branch-and-bound + ML pattern discovery + Claude-driven variable suggestion.
Data Ingestion
Validation, normalization, tenant isolation.
Connectors & APIs
SAP, MES, WMS, TMS, OPC-UA, MQTT.
Automation & RPA
Routine actions auto-execute under explicit policy.
Alarms & Reports
Anomaly alarms, scheduled reports.
Business Dashboard
Operator + planner review, approval, audit.
Impact Tracking
KPI attribution + 30-day shadow-run trust gate.
Integrations
KPT reads from and writes to your existing ERP, MES, WMS, and TMS. No customization required. No system-of-record migration.
Connectors for OPC-UA, MQTT, and custom industrial protocols available on request. New integrations typically take 2–3 weeks from spec to PoC.
Logos are property of their respective owners; shown for integration-compatibility reference only.
Selected use cases
Numbers drawn from KPT's general benchmarks. Every percentage is validated against your data during a 30-day shadow-run PoC before any commitment to scale.
Complex production environments with recurring bottlenecks, variable interactions, and margin pressure.
Real-time identification of process bottlenecks, parameter deviations, and optimization opportunities across the production line.
Confectionery case →
Flow, prioritization, and inventory accuracy directly affect service and cost.
Smarter visibility, alerts, and decision support for stock positioning, material flow, and operational prioritization.
Beverage case →
Asset-intensive environments where continuity, maintenance timing, and operational reliability matter.
Early anomaly detection, predictive alerts, and smarter maintenance decision support for critical operational assets.
Mining case →
Variation, defects, and waste create measurable performance loss.
Earlier detection of process anomalies, smarter root-cause analysis, and improved control over critical production variables.
Solution 2 details →
Speed, prioritization, and exception handling affect flow efficiency.
Better prioritization, exception alerts, and software-driven optimization for warehouse and distribution operations.
Solution 3 details →
Variable-heavy operating environments where fast response and anomaly detection improve results.
Automated detection of performance anomalies and real-time alerts for quicker, more effective operational decisions.
Pulp & Paper case →Industrial imagery via Unsplash — licensed for commercial use, no attribution required.
How KPT is different
KPT is a specialized optimization venture. We mathematically model the variables that shape your performance and improve them continuously — measurably — through software. The contrast with how the rest of the industrial-AI market is positioned is intentional.
Every variable KPT promotes comes with a human-readable explanation: which features drove the lift, what the counterfactual says, what the next experiment would test. Most competitors ship Fuzzy-logic rule engines that operators have to take on faith. KPT does not.
Every variable KPT activates has been A/B-tested against your real data for 30 days minimum, with statistical significance before promotion. Industrial AI buyers fear "what if it makes things worse?" — we built the answer into the product.
KPT runs as a multi-tenant SaaS at lighthouse.kpt.tech AND as an on-prem container in your datacenter — same optimization engine, same UX, same release cadence. Cross-deployment learning happens via federated patterns, never raw data.
How we compare to alternatives
Industrial-AI buyers typically choose between two archetypes: a large horizontal consulting firm that builds something custom, or a specialized industrial-AI vendor that sells a product. Both are valid, but KPT's approach has clear advantages.
Here is how KPT compares head-to-head, dimension by dimension.
KPT
Industrial Consulting Firm
Specialized AI vendor
Who you would be hiring
Type of company
KPT
Innovative Software for Industrial Process Optimization
Industrial Consulting Firm
Traditional multi-industry consulting
Specialized AI vendor
Industrial AI vendor + implementation
Primary motion
KPT
Full Software Implementation or SaaS + AMS, with specialized setup for your specific Processes optimizations
Industrial Consulting Firm
Consulting projects + retainers (T&M)
Specialized AI vendor
Product sale + sales-led implementation
How fast value lands
Time to first value
KPT
MVP in less than 3 months
Industrial Consulting Firm
Many months — discovery, SOW, development, multiple delivery cycles.
Specialized AI vendor
Full development and implementation project.
Live product demo for prospects
KPT
✓ Public Lighthouse with 8 industries. Access Industries page here. https://kpt.tech/industries
Industrial Consulting Firm
✗ Reference customer storytelling
Specialized AI vendor
✗ Sales-led demo
Pricing transparency
KPT
Tiered, visible (PoC / Mid / Full / Enterprise)
Industrial Consulting Firm
Project-bid / T&M, opaque until SOW
Specialized AI vendor
Sales-led / opaque
AI architecture & openness
AI core
KPT
Modern Optimization Model + glass-box variable lift + specialized LLM
Industrial Consulting Firm
Horizontal "AI-Centric" strategy delivered as consulting
Specialized AI vendor
Patented black-box logic control
Federated cross-tenant learning
KPT
✓ KPT Commons: patterns transfer without sharing raw data
Industrial Consulting Firm
✗ Per-customer engagements
Specialized AI vendor
✗ Per-customer instance
Customer extendability
KPT
✓ Tenant adds custom variables; optional promotion to global
Industrial Consulting Firm
✗ Vendor service-driven
Specialized AI vendor
✗ Vendor-controlled IP
Industrial focus & deployment
Industrial focus
KPT
100% industrial. 8 verticals: 1) Confectionery & Bakery, 2) Beverage & Bottling, 3) Meat & Poultry, 4) Mining & Metals, 5) Cement, 6) Pulp & Paper, 7) Ports & Terminals, 8) Delivery and Courier Networks.
Industrial Consulting Firm
One of many industries
Specialized AI vendor
Some few industries
Productized offerings
KPT
5 Main Software Solutions. Over 20 Process Optimizations (and growing). Over one hundred variables already in the Optimization Models.
Industrial Consulting Firm
Traditional consultancy platforms (Hyperautomation, Testing, AI strategy)
Specialized AI vendor
Traditional AI products (process control, supply-chain AI, conversational agent)
On-prem deployment
KPT
✓ Same codebase as SaaS — KPT Agent container
Industrial Consulting Firm
Via consulting build-out
Specialized AI vendor
Likely on-prem capable
ERP / MES / WMS write-back
KPT
Reads from and writes to your existing ERP, MES, WMS, and TMS. No customization required. No system-of-record migration.
Industrial Consulting Firm
As scoped per project
Specialized AI vendor
Per implementation
IP and patents
KPT
No patent moat (open catalog, modern stack)
Industrial Consulting Firm
Brand & methodology IP
Specialized AI vendor
✓ Patents in 8 countries (Fuzzy logic)
These alternatives are real, mature businesses that have served large industrial customers for years and we respect their work.
However, KPT is a different shape of solution — purpose-built as software for the operator, not as a consulting engagement or a closed-IP product. Pick the shape that fits the problem you are trying to solve.
Start with one process
A KPT engagement starts with a 2-week assessment + a single Optimization PoC. We size the opportunity, model the variables, run a shadow validation, and report measured impact in dollars. No platform sale, no consulting marathon — just one process, measurably better.
Three words, in this exact order, describing exactly what we do — and the philosophy that keeps us doing it.
The philosophy
Japanese for continuous improvement. The idea that small, measurable, sustained refinements compound into outcomes that big-bang transformations rarely match. It's not a sprint; it's a method.
We don't promise to flip your operation overnight. We promise to make it visibly better every week — and to prove it with numbers.
The subject
The variables, constraints, and decision rules that govern how industrial work actually gets done. Production lines, mining equipment, logistics networks — wherever margin is shaped, a process is shaping it.
We don't optimize organizations. We optimize the operating mechanics underneath them — the math, the decisions, the flows.
The instrument
Software that observes, models, and refines those processes — continuously, measurably, at industrial scale. AI as an instrument, not an oracle. Mathematics as the contract between us and the work.
We're not a consultancy that sells hours. We're an engineering venture that ships products you can run.
Continuous improvement of industrial processes — through software.
Three words. In that order. Every day.
